Automatic Coconut Half Cutting Machine for Coconut Water and Meat Extraction
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The AGICO fully automatic coconut cutting machine is a revolutionary front-end processing device. Its core function is to automatically and precisely cut whole coconuts (including green coconuts with skin, mature old coconuts, and king coconuts) into halves, efficiently separate and collect the sweet coconut water, and prepare the shells for subsequent meat extraction.
Constructed entirely from food-grade 304 stainless steel, the machine guarantees hygiene, durability, and corrosion resistance. Its robust design features a compact structure, low noise operation, and user-friendly controls, making it the ideal core component for coconut water brands, large-scale beverage producers, and integrated coconut processing plants aiming for full automation.
This automatic coconut half cutting machine features a modular design, allowing it to operate not only as a standalone unit but also to integrate seamlessly into complete coconut processing lines. Whether for large-scale coconut water bottling plants requiring extremely high capacity or coconut meat processing enterprises needing flexible and diverse cutting options, AGICO can provide tailored models and configurations.
Advantages of Automatic Coconut Cutting Machine
Processing Performance & Economic Benefits
- Super High Efficiency: Our flagship model can process over 550-650 coconuts per hour, equivalent to replacing 8-10 skilled workers, completely breaking through production capacity ceilings.
- Fast Return on Investment: Due to remarkable efficiency and energy-saving design, customers typically recover their equipment investment within 6-12 months, yielding significant long-term benefits.
Food Safety & Product Quality Assurance
- Full Food-Grade Contact: All parts contacting the material are made of 304 Stainless Steel, complying with international food safety certifications such as HACCP and CE, ensuring absolute hygiene during processing.
- Precise, Non-Destructive Cutting: Specially crafted high-strength alloy blades, precision-ground and heat-treated, ensure clean and neat every cut. The smooth, even cut minimizes damage to the coconut meat fiber structure while preventing shell fragments from contaminating the precious coconut water, guaranteeing pure flavor.
Reliability & Adaptability
- Powerful and Stable Drive: Equipped with high-torque, energy-saving motors, it performs stable cutting even against the hardest mature coconut shells without jamming or stalling.
- Broad-Spectrum Raw Material Adaptability: With simple parameter adjustments or component changes, the same machine can easily handle different varieties, maturity levels, and sizes of coconuts, achieving "one machine, multiple functions."
User-Friendly Intelligent Design & Safety Assurance
- Intelligent PLC Control System: Features a user-friendly touchscreen interface allowing pre-set cutting programs (halves, quarters, chunks, etc.) for easy one-touch switching.
- Comprehensive Safety Protection: Automated feeding and discharging designs minimize direct contact between personnel and cutting components. The equipment is equipped with multiple safety sensors and emergency stop buttons, providing all-around protection for operators.
Coconut Half and Coconut WaterTechnical parameter of automatic tender coconut cutting machine
| Power | 2.2KW |
|---|---|
| Capacity | 800-1000pcs/h |
| Conveying speed | 22m/min |
| Weight | 400KG |
| Dimension | 3000*1000*2300mm |
Structure & Working Principle of Automatic Tender Coconut Half Cutting Machine
Machine Structure
The automatic tender coconut cutting machine is composed of several key integrated parts:
- Main Frame: The sturdy backbone, providing stability and support.
- Conveying Chain with Baffles: Gently lifts and positions each coconut.
- Juice Hopper: A dedicated, sanitary collection vessel for the extracted coconut water.
- Slag Hopper: Collects the empty coconut halves after cutting.
- Shift Frame & Blade Assembly: Guides the coconut and houses the high-strength fixed cutting blade.
- Transmission Reducer: Provides controlled power to the conveyor system.
Working Principle
The AGICO automatic tender coconut cutting machine integrates precision mechanical manufacturing with automation control technology. Its core workflow is as follows:
- Automatic Feeding & Positioning: Operators only need to place washed coconuts onto the feeding conveyor belt or chain. The machine's self-driven system automatically transports the coconuts to the cutting station and uses mechanical structures or vision systems for precise positioning.
- Constant Pressure Precision Cutting: Controlled by the PLC, the hydraulic or electric drive system pushes the specially designed cutting disc to complete the cut with constant optimal pressure and speed. The blade trajectory is optimized to ensure minimal cutting resistance and lowest energy consumption.
- Automatic Juice-Shell Separation & Collection: After cutting, the two coconut halves are automatically separated. Pure coconut water flows through stainless steel channels into a closed juice collection tank, completely preventing contamination. The shells are directed onto another conveyor line, sent to the next stage for meat extraction or collected as waste.
- One-Touch Cleaning & Maintenance: The design fully considers cleaning needs. Key components can be quickly disassembled, there are no sanitary dead ends inside, and it supports CIP (Cleaning-in-Place), greatly reducing maintenance costs and time.
Installation & Maintenance
AGICO automatic tender coconut cutting machines are designed for straightforward installation and minimal upkeep.
- Installation: The unit must be placed on a firm, level foundation. Follow the provided electrical connection diagram for power hookup.
- Initial Checks & Calibration: Before the first run, all screws and fasteners should be checked for tightness. The tension of the conveyor chain must be adjusted correctly via the tensioning screw. A test run (without feed) is recommended.
- Routine Maintenance: Regular lubrication of bearings and the transmission system is essential (grease initially, then every six months). All moving parts should be inspected periodically.
- Cleaning & Safety: After shutdown, the entire machine, especially the juice hopper and cutting area, should be cleaned thoroughly. Strictly prohibit metal tools or foreign objects from entering the equipment to prevent damage.
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Integration into a Complete Coconut Processing Line
We understand that even the best standalone machine needs to integrate into an efficient system. AGICO is not just an equipment supplier but a comprehensive solution partner for coconut processing. We can plan and provide complete turnkey projects, from:
Coconut Washing → Automatic Cutting (This Machine) → Coconut Meat Separation/Scraping → Coconut Juice Filtration → UHT Sterilization → Aseptic Filling
Upstream Integration:
To ensure the quality of raw materials before cutting, this machine can be connected to equipment such as Coconut Cleaning Machines and Grading Machines, forming an efficient pre-processing section that removes dirt and impurities, enabling standardized feeding.
Downstream Expansion:
The halved coconut shells and pure coconut water pave the way for subsequent deep processing. Our automatic tender coconut half cutting machine can be easily integrated with the following key equipment to form a continuous production line:
- Coconut Meat Extraction Section: Connect to Coconut Meat Separators or Coconut Meat Scraping Machines for efficient recovery of intact coconut meat.
- Coconut Water Refining Section: Link to Coconut Water Precision Filters, UV Ultraviolet or Ultra-High Temperature (UHT) Sterilizers to ensure product safety and flavor.
- Finished Product Filling Section: Ultimately connect to Fully Automatic Aseptic Filling Equipment to complete product packaging.
Our professional engineering team will tailor and integrate the entire production line based on your target capacity, finished product types (e.g., fresh coconut water, coconut meat products, coconut milk), and factory layout, achieving fully automated process control from raw material to finished product.
Service
We provide professional services covering the entire project cycle:
1. Professional Production Line Planning & Implementation
From process design and equipment selection to installation and commissioning, we offer complete turnkey project services to ensure efficient project execution and rapid commissioning.
2. Robust After-Sales Support System
- Long-Term Quality Assurance: Core components come with a warranty of up to two years, backed by a promise of lifelong technical support.
- Comprehensive Training: We provide systematic training on operation, maintenance, and basic troubleshooting both at our factory and on your site, ensuring your team achieves full proficiency.
- Rapid Response Network: Supported by a global service network, we pledge to deliver timely technical consultation and spare parts supply, maximizing the continuity of your production.
3. Ongoing Process Optimization Support
As your business grows, our team is readily available to provide professional consultancy on production line upgrades, capacity expansion, or process optimization, helping you continuously enhance competitiveness.
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